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| | Induction hardening technique of journal fillets of crankshaft for diesel engines is presented in this paper. A loop type halfcircle fillet hardening coil is applied in this process, each journal to be heated separately while the crankshaft rotating. After induction hardening the fatigue strength of crankshaft doubled, the average reaehed 630 MPa. In addition, the author mentioned that the deformation problem occured in crankshaft induction hardening has been sdved by employing the phase t... | | 介绍了柴油机曲轴圆角的感应淬火技术。该工艺采用回线型半圈圆角淬火感应器,在曲轴旋转时对轴颈分别进行加热。经感应淬火后的曲轴,其疲劳强度可提高一倍左右,平均值达630MPa。利用钢的相变超塑性原理,解决了曲轴感应硬化的变形问题。 | | 文摘来源 | | Suggests some calculating formulas and methods with respect to the damage evolvingrate da / dN|i and the fatigue life and in varied history from uncrack to microcrackinitiation until fracture for a crankshaft, which are suitable to stress concentration positionsabout its journal fillets and oil holes on a crankshaft, that it is undergone to bending, twistingand shearing loading and subjected to unsymmetric cyclic many-stage loading. Last the total lifein whole process is estimated by | | CALCULATIONSTOITSFATIGUEDAMAGEFRACTUREANDTOTALLIFEUNDERMANY-STAGELOADINGFORACRANKSHAFTCALCULATIONSTOITSFATIGUEDAMAGEFRACTUREA... | | 文摘来源 | | The computer simulation of 16V240 combustion engine crankshaft during hardening process has been realized by using FEM analysis software ANSYS.The simulation results can vividly display the transient temperature field,the cooling curve and the resident stress field and can be used to anticipate the hardening depth.At the same time,the journal fillets R were compared under the different technique processings.The whole paper provides a tool for analyzing and studying hardening technique in details... | | 借助 ANSYS大型有限元分析软件 ,实现了 16 V2 4 0曲轴淬火过程的计算机模拟 ,模拟结果可直观地显示出任一时刻曲轴表面及内部的温度分布、冷却曲线以及淬火结束后的残余应力分布 ,并能预测淬硬层深度。同时对比了轴颈内圆角处进行淬火和不进行淬火两种工艺的效果 ,为现场提供了用虚拟现实方法详尽分析和研究淬火工艺的工具。 | | 文摘来源 | |   |
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